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china ultra-low temperature cascade chiller
2025-11-19 13:27
The main characteristics and advantages of ultra-low temperature cascade cryogenic units are as follows:
Characteristics:
1. Complex system structure:
- Multi-stage refrigeration cycle: It consists of two or more independent refrigeration cycles, a high-temperature stage and a low-temperature stage. The high-temperature refrigeration system uses a medium-temperature refrigerant to first transfer heat to the low-temperature system; the low-temperature refrigeration system uses a low-temperature refrigerant to further reduce the temperature to the ultra-low temperature range. For example, common high-temperature refrigerants include R404A and R22, and low-temperature refrigerants include R23 and R14.
- Intermediate heat exchanger: Equipped with a condenser evaporator, this is a key component of the cascade cryogenic unit, serving as both the evaporator for the high-temperature stage and the condenser for the low-temperature stage. It enables heat exchange between the high-temperature and low-temperature refrigerants, allowing the low-temperature refrigerant to condense at a lower temperature, thus ensuring the refrigeration effect of the low-temperature stage.
- High-precision temperature control: The temperature can be precisely controlled within the ultra-low temperature range of -50℃～-135℃, with high control accuracy, generally reaching ±1℃ or even higher. This is very important for applications with extremely strict temperature requirements, such as superconductor research and biological product storage.
2. Special compressor design:
- Low-temperature resistance: The compressor needs to have good low-temperature resistance. Its internal components, such as bearings and seals, use special materials and designs to ensure normal operation in ultra-low temperature environments.
- High compression ratio: To achieve ultra-low temperature refrigeration, the compressor needs to have a high compression ratio, able to compress the refrigerant to a sufficiently high pressure so that it can evaporate and absorb heat at low temperatures, thereby achieving refrigeration.
- Suitable refrigerant selection: Use refrigerants suitable for ultra-low temperature conditions. These refrigerants have low evaporation temperatures and high refrigeration efficiency, and can exhibit good refrigeration performance in ultra-low temperature environments. The selection of refrigerants also needs to consider their environmental friendliness and safety.
3.A comprehensive security protection system:
- Pressure protection: High-pressure and low-pressure protection devices are set. When the system pressure is too high or too low, it can automatically shut down to protect the safe operation of the unit. For example, in the low-temperature system, if the refrigerant pressure is too low, the compressor may not work properly; if the pressure is too high, the equipment may be damaged.
- Temperature protection: It has temperature sensors and controllers that can monitor the system temperature in real time. When the temperature exceeds the set range, it will automatically alarm and take corresponding protective measures, such as stopping the compressor.
- Other protections: It also includes overload protection, phase loss protection, and reverse phase protection to ensure that the unit can stop running in time under various abnormal conditions, preventing equipment damage.
Advantages:
1. High-efficiency refrigeration performance:
- Strong low-temperature refrigeration capacity: It can provide stable refrigeration effects in extremely low-temperature environments, meeting the needs of industries requiring ultra-low temperature refrigeration, such as pharmaceuticals, chemicals, and scientific research. For example, in pharmaceutical manufacturing, some biological products need to be stored at ultra-low temperatures, and cascade cryogenic units can provide the required low-temperature environment.
- Relatively high energy efficiency ratio: Through reasonable system design and refrigerant selection, cascade cryogenic units can maintain a high energy efficiency ratio while performing ultra-low temperature refrigeration, reducing operating costs. Compared with other low-temperature refrigeration methods, cascade cryogenic units have relatively low energy consumption under the same refrigeration capacity.
2. Stable and reliable operation:
- Independent refrigeration systems: The high-temperature and low-temperature systems are relatively independent. Even if one system malfunctions, the other system can still continue to operate, ensuring the overall operational stability of the unit. This independent system design also facilitates maintenance and repair.
- Good adaptability: It has strong adaptability to environmental temperature, humidity, and other conditions, and can operate stably in different environments. Even under harsh environmental conditions such as high temperature and high humidity, cascade cryogenic units can maintain good refrigeration performance.
3. Flexible range of applications:
- Multiple application scenarios: Widely used in chemical industry, pharmaceutical manufacturing, research laboratories, food processing, and various ultra-low temperature laboratories and low-temperature cold sources.
- High degree of customization: Because different application scenarios have different requirements for temperature, refrigeration capacity, and other parameters, cascade cryogenic units can be customized according to user needs to meet various special application requirements.
An ultra-low temperature cascade chiller is a highly advanced refrigeration system designed to provide exceptional cooling performance at extremely low temperatures. Unlike standard chillers, which typically operate at temperatures above -40°C, ultra-low temperature cascade chillers are capable of reaching temperatures as low as -100°C. This makes them ideal for applications in laboratories, medical facilities, and industries where maintaining ultra-cold environments is crucial for the preservation and processing of sensitive materials.
The ultra-low temperature cascade chiller operates using a two-stage cooling process, where each stage utilizes a separate refrigeration loop. The first stage cools the refrigerant to a moderately low temperature, which is then further reduced in the second stage, achieving the ultra-low temperatures required. This cascade process allows the system to operate efficiently and achieve the desired temperature range without excessive energy consumption. The use of advanced components such as high-efficiency compressors, low-temperature heat exchangers, and specialized refrigerants ensures that the chiller operates smoothly and reliably, even under the most demanding conditions.
In addition to its impressive cooling capabilities, the ultra-low temperature cascade chiller offers a high level of precision and control. It is equipped with advanced temperature regulation systems that allow users to set and monitor the temperature with great accuracy. This is particularly important in applications such as cryopreservation, where maintaining specific temperature thresholds is critical for the viability of biological samples or materials. The chiller's user-friendly interface and customizable settings make it easy to adjust and monitor the system for optimal performance.
Overall, the ultra-low temperature cascade chiller is an essential piece of equipment for industries requiring ultra-cold conditions. Its dual-stage cooling technology, energy efficiency, and precise temperature control make it a reliable and indispensable tool for research, medicine, and specialized industrial processes. Whether used for cooling cryogenic materials or preserving valuable specimens, the ultra-low temperature cascade chiller offers outstanding performance and reliability.
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